Foam Props & Sculptures
We CNC-carve oversized marketing displays, product replicas, and film props from high-density foam—then armor them in polyurea and scenic paint.
Engineered for trade show booths, film sets, brand activations, and retail environments.
Film production build · CNC foam bell with aged bronze patinaDocumented Workshop Builds
Explore how custom 3D epoxy crests, oversized trade show props, and film set builds come together stage by stage—from swirled metallic mica resin and raw CNC foam to polyurea shells and final finishes.
Case Study 01 · Custom 3D Epoxy Signage
Every custom epoxy sign starts in the cup with hand-blended metallic gold mica pigment swirled into liquid casting resin—and develops into a multi-layered 3D shield with raised brushed-gold scrollwork, custom iconography, and bold serif lettering over a textured royal-blue field.
Case Study 02 · Trade Show Activation
Built to command attention across a crowded exhibition hall. Individual CNC-shaped foam fries are arranged at staggered heights inside a sculpted carton, encapsulated in a black structural polyurea shell, and finished with automotive-grade reds and airbrushed golden-toasted gradients.
Case Study 03 · Film & Television Prop
A real cast-bronze bell of this scale would weigh over a ton. We CNC-milled the full-scale silhouette in foam—complete with raised Latin inscriptions and decorative bands—then finished it with a multi-layered aged metallic patina that reads as centuries-old bronze on camera while remaining practical for set rigging.
Engineering Advantages
We encapsulate raw foam in sprayed polyurea elastomer—creating a tough, dent-resistant shell built to survive trade show shipping and crowd interaction.
A 7-foot foam prop weighs a fraction of fiberglass, wood, or cast metal—slashing freight costs and allowing two crew members to position or rig it safely.
Our multi-axis CNC routers mill complex organic curves, product geometry, and raised typography directly from digital models with repeatable accuracy.
From high-gloss automotive color matching to weathered cast-bronze patinas and stone textures, finishes are tailored to hold up under studio lighting or close-up lenses.
Engineering & Specification
Gallery
Foam Props & SculpturesFull-scale CNC-milled foam bell finished with raised foundry lettering and a multi-layered aged bronze patina.
Foam Props & SculpturesMulti-piece CNC foam construction sealed in an impact-resistant polyurea hard shell and automotive-grade finish.
Foam Props & SculpturesLightweight CNC-carved foam core finished with a hand-textured, weathered sandstone and granite hard coat.
Foam Props & SculpturesMulti-section CNC-carved foam assembly featuring deep relief scrollwork, acanthus leaves, and a fluted shell centerpiece.
Foam Props & SculpturesCircular installation built with fluted foam columns, ornate capitals, and curved overhead detailing.
Foam Props & SculpturesFull-height turned and milled columns demonstrating smooth priming, dark polyurea impact coating, and faux-stone finish.
Foam Props & SculpturesBefore scenic painting, foam props are encapsulated in a tough, impact-resistant black polyurea elastomer shell.
Share your product photos, 3D files, or concept sketches along with target dimensions and your event or shoot deadline.
